MANUFACTURING CAPABILITIES
Unimech’s advanced manufacturing capabilities enable us to deliver high-precision engineering solutions for industries like aerospace, semiconductor and energy.
1. FACILITIES
Unimech manufactures a wide range of products for the aerospace, semiconductor and energy sectors. Our product offerings include aero-tooling, precision parts, assemblies, electro-mechanical subsystems for nuclear reactors, and semiconductor manufacturing equipment.
Unit I, Peenya
Our Unit I facility in Peenya, Bangalore, spans over 30,000 sq. ft. and is equipped with a temperature-controlled machine shop. It features Computer Numerical Control (CNC) turning and milling machines, as well as Capability Maturity Model (CMM) capabilities, ideal for machining highly complex component parts for energy and aerospace customers.
Unit II, SEZ Facility, Devanahalli
Our Unit II facility is Located in a Special Economic Zone (SEZ) near Bangalore International Airport, our Unit II facility covers over 90,000 sq. ft. and is equipped with turnkey capabilities for machining, fabrication, assembly, and other special processes. We are in the process of expanding this facility to meet growing demand. This facility primarily focuses on aerospace tooling, complex manufacturing solutions, and machining complex component part for global OEMs and licensees.
2. MACHINING CAPABILITIES
Our integrated design, engineering, and production capabilities, combined with expertise in developing customized solutions in industries like aerospace, allow us to deliver high-quality solutions to our customers.
3 Axis CNC
Max X axis travel – 1260mm
Max Y axis travel – 610mm
4 Axis CNC
Max X axis travel – 2200mm
Max Y axis travel – 1400mm
Max Z axis travel – 750mm
5 Axis CNC
Max X axis travel – 800mm
Max Y axis travel – 450mm
Max Z axis travel – 500mm
CNC Turning
Swing over dia – 648mm
Swing over bed length – 1118mm
RPM – 2400
CNC Turn Mill
Swing over dia – 426mm
Swing over bed length – 571mm
RPM – 4000
CNC VTL
Swing over dia – 1600mm
Swing over bed length – 900mm
Conventional VTL
Swing over dia – 350mm
Swing over bed length -1000mm
RPM – 1235
3. SPECIAL PROCESS CAPABILITIES
We are recognized for our ability to produce complex components, high-precision fabricated assemblies, and advanced tooling solutions, particularly sought after by key players in the aerospace sector. Our comprehensive range of special process capabilities is available both in-house and through a robust network of trusted vendors. This enables us to meet the stringent quality and performance standards required in the aerospace industry, ensuring reliable, precise, and durable products.
Welding AWS ASME certified welders L2-NDT certified-inspectors
glass bead
Chromate
Conversion
Electroless nickel plating
Hardening, annealing,
case-hardening
Tufftriding, salt
bath nitriding
Vacuum hardening
Black oxide or black
phosphate
Anodizing: Hard, clear, black,
gold and red
Plating: Zinc, cadmium,
electroless nickel
Delta top coating
Coating: Nylon, teflon, rilsan, halar,
PVD etc
Marking: Machine engraving,
laser, stencil
Painting
4. TOLERANCE ACHIEVABLE
CNC Turning Tolerance Capability
Job Size
10 – 250mm
250 – 500mm
500 – 2000mm
Position
0.015mm
0.025mm
0.035mm
Max surface finish
Ra0.4
Ra0.8
Ra0.8
Flatness/ Parallelism
0.01mm
0.02mm
0.03mm
CNC Turning Tolerance Capability
Job Size
10 – 250mm
250 – 500mm
Above 500mm
Diameter
0.005mm
0.015mm
0.025mm
Max surface finish
Ra0.4
Ra0.4
Ra0.8
Total runout against datums
0.005mm
0.01mm
0.02mm
Precision Weldments & Machining Jobs
With our robust vendor network and in-house capabilities, we are able to efficiently scale production and deliver complex components, high-precision fabricated assemblies, and tooling products with very tight tolerances
5. ELECTRONIC AND ELECTRICAL CAPABILITIES
Our electronics clean room enables us to build electrical & electronic components together with full mechanical integration & quality assurance testing.
- Full mechanical integration & quality assurance testing
- Internal wiring harness & interconnection (ETFE, PVC)
- Test console hardware & software integrations
6. DIGITAL MANUFACTURING SYSTEMS
We deploy a comprehensive digital manufacturing system that seamlessly integrates every stage of the process, from order origination to final delivery. This system captures all inspection requirements and measurements, reinforcing our commitment to maintaining the highest standards of quality.
In addition, we have developed an in-house ERP system that meticulously plans and tracks each step of the product manufacturing journey. This includes managing the movement of components to external vendors and ensuring their timely delivery, allowing us to meet deadlines and deliver products efficiently.
ERP SYSTEM
DIGITAL DASHBOARD
